38-Intumescent_material_for_panel_door1

Intumescent Material

Kits to upgrade panelled doors of various thicknesses to thirty-sixty minute fire doors. (PRODUCT 38)

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  • Description
  • APPLICATION INSTRUCTIONS
  • DOWNLOADS
  • ORDER REFERENCES

Product Description

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Intumescent material with facing, to upgrade flat panelled doors to fire-rated doors. The material can be supplied with white card for painting over, many veneers or Gaboon ply. Easy to apply. Can be cut with a sharp knife, adhered to the panels with IA water-based adhesive giving 30 or 60 minute protection (see technical data sheet). The material can also be sandwiched between ply by using the adhesive when manufacturing a door.

 

ADVANTAGES

  • Intumescent cloth can be applied to existing panelled doors in order to upgrade them to 30 minute fire doors- Intumescent cloth can also be used between 6mm plywood panels if new doors are being made, giving 30 minutes of fire protection
  • Used in conjunction with Product 42, this system can upgrade new or old standard doors to give them a 60-minute fire rating
  • Fireproof card face is available in standard white, faced with Gaboon or birch ply, or in a range of veneers – see Order References for our full range of finishes

 

FIRE TEST PERFORMANCE

The intumescent card, ply & veneer have all been fully tested to BS476 Part 22 (1987) on newly-manufactured and old doors at UKAS-approved test centres. Achieved in excess of 30 minutes of fire resistance on softwood doors made from 31mm stiles and rails with 6mm panels.

For 60 minutes protection, the thickness of the door should be 44mm minimum.

Tested at VNE to European Standard EN 1363-1 (2000).

 

DISCLAIMER

Please Check for your Building Control Approval before purchase.

We have been supplying our door upgrade products for many years and during this time we’ve been co-operating with Building Control Officers, and are widely recognised and approved. However we always recommend seeking approval for our systems by asking your local Building Control Officer (or relevant authority) first before purchasing and upgrading your doors to avoid any unnecessary problems with their approval.

IMPORTANT – You MUST ensure your door(s) meet our minimum requirements. Please get advice from our technical team before purchasing. Thank you

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APPLICATION INSTRUCTIONS

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Because our upgrade kits must be applied in a specific way in order to achieve the specified fire ratings, we advise using the downloads available on the right-hand side of the page. Here, in-depth Application Instructions for the range can be found, arranged by individual coating, primer or top coat. The Technical Overviews summarise the recommended usage of the coatings, including spreading rate and drying times. COSHH data is also available to download.

Please contact our technical team for any further enquiries relating to the application or specification of this product.

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DOWNLOADS

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Please use the links below to download relevant information as PDF documents:

 

Technical Information

TD038-01-2014

 

Application Instructions

AP038-01-2014

FD30 Door Upgrade-11-2013

 

COSHH Data

HS038-01-2014

HS038-ESMP-05-2015

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ORDER REFERENCES

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REF SIZE
ES/MP 12200mm wide PRICE PER LINEAR METRE

For making new panelled doors

 

FACED WITH WHITE FIRE PROTECTION CARD FOR PAINTING

REF SIZE
ES/MP/900 900mm wide on a roll PRICE PER LINEAR METRE

 

REF SIZE
ES/MP/FC3/2 1000mm x 1220mm sheet MINIMUM 20 SHEETS
ES/MP/FC3/3 1220mm x 2000mm sheet MINIMUM 20 SHEETS

 

FACED WITH PLY OR WOOD VENEER FOR VARNISHING

REF  
ES/MP/GP  with Gaboon ply facing 1200 x 1200mm
ES/MP/V      Veneered sheet – Ash 1200 x 1200mm
Veneered sheet – White Beech* 1200 x 1200mm
Veneered sheet – White Oak 1200 x 1200mm
Veneered sheet – Cherry* 1200 x 1200mm
Veneered sheet – Pine  1200 x 1200mm
Veneered sheet – Sapele  1200 x 1200mm
ES/MP/PLY  1.8mm birch ply facing (stripped doors) 1500 x 1500mm sheet

*Check for availability – not a stock item

NOW AVAILABLE IN KIT FORM

REF
ES/MP/DK2C White 900mm x 1350mm Material/Fire Card 75ml Stabond 250ml HW04S 2 x 310ml tube IA adhesive 500ml HW01F 500ml HW04 Premier Satin/Matt/Gloss
ES/MP/DK2O Oak 1200mm x 1200 mm Oak Veneer 75ml Stabond 250ml primer 2 x 310ml tube IA adhesive 333ml HW02E Clear 250ml HW03 Premier Satin/Matt
ES/MP/DK2P Pine 1200mm x 1200 mm Pine Veneer 75ml Stabond 250ml primer 2 x 310ml tube IA adhesive 333ml HW02E Clear 250ml HW03 Premier Satin/Matt
ES/MP/DK3 Gaboon 1200mm x 1200mm Gaboon Plywood 75ml Stabond 250ml primer 620ml TCA adhesive 333ml HW02E Clear 250ml HW03 Premier Satin/Matt

  

REF  
IA Intumescent Adhesive Available in 310ml tube, 1 litre, 2½ litres, 5 litres
TCA Thixotropic Contact Adhesive (to adhere plywood) Available in ½ litre, 1 litre, 2½litres, 5 litres

(not available in tubes)

Fire door ‘Keep Shut’ self-adhesive label for the door (each) >

 

 

 

 

 

 

 

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